Evervision Equipment Floor Plan
Equipment Performance Indicators
Tray Specifications：
Min. Diameter: 180mm
Max. Diameter: 380mm
Conveyance Method:
Front-in/Front-out
Key Metrics: Counting
Accuracy: 2‰
Counting Speed (Front-in/Front-out):
180mm trays / 4 trays per cycle
330mm & 380mm trays / 1 tray per cycle
Counting Cycle Time: 6–9 seconds per cycle
Operating Environment:
Operating Voltage: AC 110–220V 15A 50/60Hz
Low Radiation Dose: <1μSv/h
Functional Options:
Manual Barcode Scanning (handheld scanner supported); Automatic Barcode
Scanning: capable of printing barcodes or system integration with ERP/MES
| Technical specifications of the material counting machine | |
| Model Number | EWB-EX-3.0 |
| Machine size | L1100*W1385*H2010mm Actual dimensions are based solely on the final product. |
| Counting speed | 6S-10S seconds (CHIP 0201) |
| Reel Capacity | 7-inch reels: 4 reels per cycle 13-inch to 15-inch reels: 1 reel per cycle |
| (Accuracy) | 99.99% (0201 as an example) |
| Tube voltage | 80KV (limit of 50kV) |
| Tube current | 1000uA |
| Minimum part size that can be detected | CHIP 01005 |
| Feed Inspection Height | 8-65mm |
| Inspection Height | 8-60mm |
| Scanning Code Method | Handheld Scanner (Optional: Automatic Scanning) |
| Power supply/Power | 220VAC±10% 50/60Hz 1.0KW |
| Database | ERP/MES System Interface (with Automatic Scanning)·Manual Scanning (Optional) |
| Discharge Method | Front In / Front Out |
| Operating Temperature | ＜40℃ |
| Relative Humidity | Standard70%@32 |
| Radiation safety test | In Full Compliance with National Safety Regulations)：<1μSv/h |
| Machine weight | 550KG |
Components of the Semi-Automatic Component Counter
The use of high-density lead plates ensures a radiation leakage dose of less than 0.2 μSv/h.
X-rays with penetrating capability
Converts X-rays into visible images
Mechanical Motion Control Module
Image processing is performed automatically by the software to achieve outcomes.
Software AI Algorithm
A neural network is typically composed of numerous interconnected neurons. The overall behavior of a system depends not only on the characteristics of individual neurons but may also be primarily determined by the interactions and connections between these units.
The evolutionary direction of a system, under certain conditions, will depend on a s pecific s tate function.
Nonlinear relationships are a universal characteristic of nature. The intelligence of the brain is a nonlinear phenomenon. An artificial neuron can be in one of two distinct states, activation or inhibition, and this behavior is mathematically represented as a nonlinear relationship in artificial neural networks.
Artificial neural networks possess the capabilities of self-adaptation, self organization, and self-learning.
EWB-EX-3.0 Advantages
1. The equipment has a verified return on investment (ROI) period of 6–8 months.
2. Verified to replace 4–5 manual operators with high efficiency.
3. Can interface with ERP/MES systems.
4. Improves accuracy of warehouse material management.
Working Principle
Intelligent Warehouse Operation Process
Hardware Function Introduction
Equipment Advantages
Product Overview
The X-RAY Offline Intelligent Component Counter is primarily used in the SMT industry for the rapid counting of reeled materials. It is capable of counting a full range of components, including 7 to 15-inch Tape Reels,
JEDEC Trays, IC moisture-sensitive packaging, and more. The material types cover all resistive and capacitive components. Furthermore, it enables the integration of inventory data with the customer’s MES system.
Product Advantages
Ergonomic & Mobile Design: The design is based on ergonomic principles fo r s eated operation, with the display at eye level toprotect the neck and reduce fatigue. Its compact footprint and in tegrated cas ters allow for easy mobility and flexible positioning.
Automated & Safe Drawer System: Features an automated drawer system for effortless material handling. It includes optical sensors and torque control for smooth operation and enhanced anti-pinch safety.
Error-Proof Labeling & Smart Identification: An error-proof mechanism ensures correct material labeling. Each reel is fully sensed, and the system interfaces directly with a printer to automatically print the specific material in formation as soon as a reel is picked.
Seamles s System Integration: Enables real-time data exchange with MES, ERP, WMS, and other host systems. Coun ting in formation is uploaded and updated immediately
Compact & Mobile Design:
The unit features a compact footprint and is equipped with cas ters,allowing for easy mobility and flexible positioning anywhere on the production floor.
Operational & Financial Benefits:
The componen t coun ter significan tly reduces material issues such as shortages,loss, omission, and under-counting. I t enables digital management of material storage, lowers inventory cos ts, and greatly enhances counting accuracy. Furthermore, the entire process can be performed
without opening the original packaging, which preserves reel integrity and does not compromise the mois ture barrier of sensitive components.
Operational & Financial Benefits:
The componen t coun ter significan tly reduces material issues such as shortages,loss, omission, and under-counting. I t enables digital management of material storage, lowers inventory cos ts, and greatly enhances counting accuracy. Furthermore, the entire process can be performed
without opening the original packaging, which preserves reel integrity and does not compromise the mois ture barrier of sensitive componen ts.
Proven Rapid ROI: The equipment has a verified Return on Investment (ROI) period o f 6 to 8 months
